Material research:Variable amplitude loading sequences

The wind loads on a rotor blade are variable amplitude, meaning that the cyclic loads continuously change in terms of mean and amplitude (often defined as the distance between peak and mean of the cycle). Nevertheless, material- as well as component or blade testing is performed in 'constant amplitude mode', to simplify machine control and post-processing.

In fatigue tests, different materials may be compared on the basis of their constant amplitude behaviour, by comparing S-N curves. However, in some cases there may be reason to suspect that the behaviour under varying loads is different than the behaviour in constant cyclic loads. For instance, this is the case in steel, where large loads may generate large plastic zones around fatigue crack tips, temporarily hampering further crack development. Thus, the response to such large loads influences the damage that may be incurred by subsequent smaller loads. In that case, variable amplitude load sequences may be used for comparing material behaviour.

By NLR in the Netherlands (see [1]), a standardised load sequence has been generated, mimicking the realistic load variations in a wind turbine blade. Later, new variations, better reflecting the state-of-the-art, were made in the OPTIMAT [2] as well as UPWIND [3] projects, where WMC was involved. The load sequence files, a selection of relevant reports, and an Excel tool for analysing variable amplitude sequences can be found here. These sequences and tools can be used for a comparison of materials or structures in variable amplitude fatigue loading, and for the development and comparison of fatigue life prediction models. They are not intended for design calculations, however.

References

[1] ten Have, A.A., 'WISPER and WISPERX - a summary paper describing their background, derivation and statistics', National Aerospace Laboratory of the Netherlands, report: NLR TP 92410 L, 1992

[2] Bulder. B. et al. "New Wisper Final Report - Creating a New Standard Load Sequence, OPTIMAT BLADES project, 2005"

[3] Nijssen, Rogier, T. Westphal and E. Stammes., 'Randomising New Wisper - Development and implementation of a method for rainflow equivalent randomization of variable amplitude sequences (UPWIND project)', Knowledge Centre WMC, report WMC-2010-35, Wieringerwerf, the Netherlands, 2010

Data

  • Wisper load sequence
  • WisperX load sequence
  • New Wisper load sequence (OPTIMAT BLADES project)
  • New new Wisper load sequence 3.1.7 (UPWIND project)
  • Excel sheet rainflow counting and randomizing load sequences (Upwind)
  • Partial WisperX load sequence

    Contact

    For inquiries please contact:

    Knowledge Centre WMC
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    1771 MV Wieringerwerf
    the Netherlands
    phone +31(0)227-50 49 49
    info@wmc.eu